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Technology: SmartBox™

SmartBox™ is a complete hardware and software solution, constantly developed to ensure that it remains at the cutting edge of technology.

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This ever popular of SmartDevice™ is Pivotware's Flagship product.

Each SmartBox™ component is also portable and easily replaced. Contingencies are covered by mobile back-up systems and a built in resilient network fail over, guaranteeing that there is no disruption to the manufacturing process.

Hardware

The hardware is based on an Industrial PC architecture that provides industry standard components to suit the capacity for each process on a production line. The available models include:

Standard models Non-standard models
8 I/0 Zero I/O - device to control RS232, R485 or Ethernet devices only (this can support embedded XP as well as CE)
16 I/0 HMI 8 I/O with 10.4" Touchscreen
32 I/0 HMI 8 I/O with 15" Touchscreen
64 I/0 HMI 8 I/O without Touchscreen

The capacity for each process can be determined according to the inputs/outputs and can be mixed and matched dependent on the needs of a production line. For example, a simple process may only require 8 I/O, yet the next process in line may require 64 I/O. The mixing of hardware models does not cause any systems overhead, as the core components used are consistent across all models.

Connectivity can be via a number of different methods and protocols dependent on the sophistication and amount of data required to be passed between devices.

Specifications Supported devices
1 x PC104 based GX1 Processor Board Barcode Scanners
1 x 16Mb Flash RAM with Windows CE 3.0 Embedded Tensors
1 x RJ45 Ethernet Port RFID
3 x RS232 9 Pin D Ports Light Beacons
1 x RS232 or RS485 Port Buttons & Buzzers
1 x 25 Pin D Printer Port Sensors & Lamps
1 x 15 Pin D VGA Port Key Switches
1 x PS2 Keyboard Port Label Printing
1 x PS2 Mouse Port RS232 protocol
based equipment
2 x USB Ports (embedded XP only) PLC integration
Terminal Block Connectors For I/O (8,16,32,or 64) Boards
  • Each relay can switch a device rated up to 24W
  • Each relay can switch a maximum current of 1A
  • Inputs can operate between 10V to 30V

implementation:

SmartBox™ is a fully integrated hardware and software solution that enables process control, visibility and traceability throughout the production process.

case study:

“We had used PivotWare’s scanning solution since 2000: knowing the company and the quality of its products made the decision to pilot SmartBox™ much easier. I have been very impressed by the speed with which SmartBox™ was implemented, as well as by the extra functionality and flexibility that this has enabled.”
Ernesto Slaviero, IAC Group


Read the case study


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